Baur KSG 200 / KSG 200 T Cable Identification System
- Pulse current up to 180 A
- Automatic gain adjustment
- Operates on live cables up to 400V
- Supports large cable diameters
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Description
The Importance of Safe Cable Management
In the intricate world of electrical engineering and maintenance, the smallest error can lead to catastrophic consequences. The identification of cables, particularly in dense bundles and complex networks, is a critical task that demands absolute precision. Misknowing which cable to cut can result in severe injuries, extensive property damage, and significant operational downtime. This is where a reliable cable identification system becomes not just a convenience, but an indispensable tool for safety and efficiency. The KSG 200 and KSG 200 T cable identification systems, developed by BAUR GmbH, represent a pinnacle in this technology, designed to eliminate these risks and ensure the safety of personnel and the integrity of electrical systems. By providing a clear, accurate, and rapid means of identification, these systems mitigate the dangers associated with working on de-energized or even live cables, thereby protecting human lives, saving on costly repairs, and maintaining uninterrupted supply for connected customers.
Precision Engineering for Unmatched Accuracy
The core of the KSG 200 system lies in its sophisticated technology. It is a comprehensive solution comprised of a transmitter and a receiver, which communicate seamlessly through a proprietary process. The system employs time and phase synchronizing alongside an automatic gain adjustment to ensure an absolutely safe and unequivocal identification of cables. This intelligent electronic communication between the two components guarantees that the correct cable is identified with 100% certainty, even in challenging environments. The system’s ability to analyze and record transmitting pulses—specifically their amplitude, interval, and pulse direction (polarity)—is a testament to its precision. This three-factor-analysis (ATP) provides a highly reliable verification of the cable identification, ensuring that operators can proceed with their work with complete confidence. The technology is designed to be error-free, capable of detecting the pulse direction even with a high loop resistance of up to 400 Ohm, which further highlights its robustness and reliability in diverse conditions.
Intuitive Design and Ergonomic Excellence
One of the most remarkable features of the KSG 200 series is its user-friendly and intuitive design. The system can be used immediately upon acquisition, without the need for extensive training. This plug-and-play functionality is a major advantage in time-sensitive situations. The receiver is ergonomically designed, fitting comfortably in the hand, and features an integrated LCD display that provides clear and immediate feedback. This simplicity does not compromise its powerful capabilities. The system also offers an Expert mode for manual gain settings, providing experienced technicians with granular control for clear cable identification in compact substations or mixed cable routes, which can be particularly complex. The inclusion of a flexible flexcoupler allows for signal uncoupling on large cable diameters of up to 250 mm, making the system versatile for a wide range of applications. The entire system is supplied in a convenient and stable transport case, ensuring its components are protected and ready for use in any location.
A Comprehensive Tool for Diverse Applications
The utility of the KSG 200 extends across various scenarios, making it an essential tool for any professional involved in cable management. Its primary function is the identification of single- and multi-core cables within a bundle or loom, whether they are de-energized or live. The KSG 200 T model, in particular, is classified as measurement category CAT IV/600 V, allowing for safe cable identification on live low-voltage cables up to 400 V. This capability is crucial for maintenance work where shutting down the entire system is not feasible. The system is also highly effective in branched networks, where cable paths can be intricate and difficult to trace. The pulse can be coupled in either a galvanic or inductive manner using optionally available clip-on current transformers, offering flexibility based on the specific requirements of the job. Furthermore, the KSG 200’s ability to perform a current measurement up to 199 A adds another layer of functionality, making it a multi-purpose tool for field technicians. These applications highlight the system’s adaptability and its role in enhancing both safety and operational efficiency.
Tailored for Maximum Safety and Efficiency
The KSG 200 series is meticulously engineered to be a cornerstone of modern occupational health and safety protocols. Its robust protection technology and reliable performance are paramount in safeguarding personnel from the inherent dangers of electrical work. By enabling technicians to verify the correct cable with absolute certainty, the risk of “miscutting” a live phase is virtually eliminated. This proactive approach to safety prevents high-level risks and the potential for life-threatening accidents. Beyond the immediate safety benefits, the system contributes to significant long-term savings by avoiding unnecessary repair costs and preventing supply failures for end-users. This blend of uncompromising safety and tangible economic benefits positions the KSG 200 as a forward-thinking solution for any organization prioritizing the well-being of its workforce and the seamless operation of its infrastructure.
Powering Performance with Advanced Features
The KSG 200 and KSG 200 T systems come with a host of advanced features that enhance their functionality and reliability. The transmitter unit in some models is equipped with an integrated rechargeable battery, offering the flexibility of use without an external power source. This is particularly useful in remote or hard-to-reach locations. For extended operations, the transmitter also has a 12 V port for external power supply. Conversely, the receiver requires no batteries, as it is automatically recharged in the holder of the transmitter, ensuring it is always ready for use. This design choice simplifies maintenance and reduces the overall cost of ownership. The system’s high pulse current of up to 180 A ensures a strong and clear signal, even over long distances and through different cable types. These thoughtful features, from power management to signal strength, collectively contribute to the system’s superior performance and ease of use in the field.
Why TPT24 is the Best Place to Buy
For those seeking the pinnacle of cable identification technology, the online store tpt24 stands out as the premier global retailer of the BAUR KSG 200 and KSG 200 T systems. We understand that precision and authenticity are non-negotiable when it comes to professional-grade equipment. At tpt24, we are committed to providing our customers with an unparalleled shopping experience, offering these advanced cable identification systems with a guarantee of authenticity and quality. We ensure that every product shipped from our store is a genuine BAUR item, manufactured to the highest standards. Our global delivery service means that no matter which country you are in, you can receive this essential safety tool directly at your doorstep, with all the assurances of a top-tier product. By choosing tpt24, you are not just purchasing a piece of equipment; you are investing in safety, reliability, and peace of mind.
A Secure Investment for Future Operations
In an era where technological advancements are constantly reshaping industries, the BAUR KSG 200 and KSG 200 T systems represent a smart and secure investment for the future of your operations. The system’s robust construction, with an IP40 degree of protection for the transmitter and IP52 for the receiver, ensures durability in challenging environments. The wide operating ambient temperature range of -10°C to +55°C means it performs reliably in various climatic conditions. From its ability to identify cables on de-energized or live networks to its expert mode for complex scenarios, the KSG 200 is designed to evolve with the needs of modern electrical work. By incorporating this system into your toolkit, you are not only safeguarding your personnel but also enhancing your company’s reputation for professionalism and commitment to safety. It’s a proactive step towards a safer, more efficient, and more reliable electrical infrastructure.
Specifications
KSG 200 & KSG 200 T Technical Specifications
| Feature | KSG 200 / KSG 200 A | KSG 200 T / KSG 200 TA |
| Primary Use | Cable identification on de-energized cables | Cable identification on live cables (up to 400 V) and de-energized cables |
| Pulse Voltage | 300 V | 300 V |
| Pulse Current | Max. 180 A | Max. 180 A |
| Pulse Sequence | 15 pulses/min | 15 pulses/min |
| Power Supply (Transmitter) | 115/230/240 V, 50/60 Hz; Optional 12 V DC or NiMH rechargeable battery | 115/230/240 V, 50/60 Hz; Optional 12 V DC or NiMH rechargeable battery |
| Measurement Category | Not applicable | CAT IV/600 V |
| Receiver Display | LCD display | LCD display |
| Receiver Power Supply | Automatic recharging in transmitter holder | Automatic recharging in transmitter holder |
| Ingress Protection (IP) | Transmitter: IP40<br>Receiver: IP52 | Transmitter: IP40<br>Receiver: IP52 |
| Operating Temperature | -10°C to +55°C | -10°C to +55°C |
| Case Weight | Approx. 6.2 kg (without battery) / 7.7 kg (with battery) | Approx. 6.2 kg (without battery) / 7.7 kg (with battery) |







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