krohne BATCHFLUX 3100
- Most compact, lightweight design
- Ceramic tube for stability
- Hygienic, leak-free, CIP proof
- High-speed, low-loss filling
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Description
The Economical Choice for Efficient Filling
The BATCHFLUX 3100 is an electromagnetic flowmeter that represents the ideal solution for the volumetric filling of common container sizes. It has been meticulously engineered as the economical choice for filling applications that require a balance of reliability, precision, and cost-effectiveness. This is not a meter designed for highly complex, high-pressure scenarios; rather, it is a streamlined, purpose-built instrument for the high-volume production of beverages like water and carbonated soft drinks. Its design philosophy is centered on providing a highly functional and accurate solution without the added complexity and cost of more advanced systems. The BATCHFLUX 3100 demonstrates that an efficient and reliable filling process is achievable with a meter that is both lightweight and exceptionally compact, making it an indispensable asset for any modern filling machine.
Unparalleled Compactness for Tight Spaces
One of the most defining characteristics of the BATCHFLUX 3100 is its physical form. It is the smallest filling mag meter with the most compact and lightweight design in the market. This is a significant advantage in the world of high-speed volumetric filling, where every inch of space is precious. Filling machines, whether rotary or linear, are engineered for maximum density and throughput, and bulky equipment can hinder performance or complicate maintenance. The ultra-compact housing of the BATCHFLUX 3100 allows for a greater density of filling heads, enabling manufacturers to increase their production output without expanding their machine footprint. This streamlined design also simplifies installation and integration into existing systems, reducing downtime and installation costs. It is a testament to clever engineering, proving that a device can be both robust and remarkably small.
Accuracy and Hygiene at Its Core
Despite its economical and compact design, the BATCHFLUX 3100 does not compromise on performance or hygiene. Its measuring principle relies on a unique ceramic flow tube which is the key to its good repeatability and long-term stability. Ceramic is a highly durable and non-reactive material that resists wear and is unaffected by the liquids it measures. This ensures that the meter’s accuracy remains consistent over thousands of filling cycles, which is critical for minimizing product giveaway and maximizing profitability. Furthermore, the BATCHFLUX 3100 is built to meet the most stringent hygienic standards, conforming to FDA, EC1935/2004, and GB 4806 regulations. This compliance ensures that the meter is completely safe for use with food and beverages, providing manufacturers with peace of mind and full confidence in their product quality.
Designed for High-Speed and Low Loss
The engineering behind the BATCHFLUX 3100 is focused on a single goal: optimizing the filling process. Its unique flow sensor design features a rectangular cross-section which is specifically tailored for high-speed filling with minimal product loss. This design ensures a stable and laminar flow profile, reducing turbulence and the risk of splashing or foaming, particularly when filling carbonated drinks. In a high-volume operation, even a tiny amount of product loss per container can add up to significant waste over time. The BATCHFLUX 3100’s innovative design directly addresses this issue, ensuring that each container is filled with the exact, precise volume, thereby improving overall efficiency and reducing material costs. It’s a subtle but powerful feature that has a direct impact on the bottom line.
Critical Applications in The Beverage Industry
The BATCHFLUX 3100 is a versatile instrument with a wide range of specialized applications within the beverage industry. It is the go-to solution for filling common conductive liquids such as bottled water, flavored waters, and a variety of carbonated soft drinks. Its ability to handle these products with high speed and low loss makes it an invaluable asset on any production line. Its robust design is also suitable for common CIP (Clean-in-Place) cleaning procedures, allowing for quick and effective sanitation between product runs. This minimizes downtime and ensures the integrity of the product by preventing cross-contamination. The BATCHFLUX 3100 is a perfect example of a product that is perfectly tailored to the specific needs of its target applications, providing reliable performance in a high-demand environment.
A Rugged Design Built for Cleaning
In the food and beverage industry, a flowmeter must be more than just accurate; it must be able to withstand the daily rigors of a production environment. The BATCHFLUX 3100 is engineered with a rugged design that is CIP proof and IP69 rated. The CIP proofing ensures that the meter can endure the high temperatures and chemical exposure of cleaning cycles without degradation. The IP69 rating provides a guarantee that the meter’s housing is completely sealed against ingress from dust and high-pressure, high-temperature water jets, which are common in facility washdowns. This level of protection ensures that the meter remains operational and reliable over a long period of time, reducing the need for maintenance and replacement. The absolutely leak-free, fully welded housing concept further reinforces its durability and ensures complete hygiene.
The Premier Global Source for Excellence
When you are ready to invest in a flowmeter that combines economy, performance, and hygiene, you need a partner you can trust. The online store tpt24 is the undisputed premier global retailer for the BATCHFLUX 3100. Tpt24 has built its reputation on a foundation of integrity and commitment to customer satisfaction. Every BATCHFLUX 3100 sold through tpt24 is delivered with a guarantee of authenticity and quality. This assurance means that no matter where you are in the world, you can be completely confident that the product you receive is a genuine, factory-certified instrument. Tpt24’s global reach and dedication to excellence make it the most reliable and trusted partner for procuring this essential piece of equipment.
A Strategic Investment for Long-Term Value
Choosing the BATCHFLUX 3100 is a strategic decision that offers significant long-term returns. Its unique combination of an economical price point, a compact and lightweight design, and exceptional accuracy for its class translates directly into reduced operational costs and increased profitability. The meter’s low power consumption (less than 1.5 W) and minimal maintenance requirements further contribute to a lower total cost of ownership. By providing reliable and precise filling data, the BATCHFLUX 3100 empowers businesses to optimize their processes, minimize product giveaway, and ensure a high level of product quality. It is a fundamental component for any operation aiming to achieve efficiency, safety, and a healthy bottom line.
Specifications
Specifications
Depending on selected device configuration
General information
| Product type | Flowmeter |
| Product family name | BATCHFLUX |
| Product positioning | For the volumetric filling of common container sizes |
| Measurement principle | Electromagnetic |
| Measured media | Liquids |
Operating conditions
| Process pressure | max. 8 bar/ 116 psi |
| Process temperature | -20…+60°C/ -4…+140°F |
Materials
| Measuring tube | Ceramic (ZrO2) |
Approvals/Standards
| Certificates/Approvals Hygienic | FDA, EC 1935/2004, EC2023/2006, GB 4806 |
| Ingress protection | IP67, IP69, IP66 |
Communication
| Discrete outputs | Pulse, Frequency |
Data Sheet
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