krohne BATCHFLUX 5500

A Revolution in Volumetric Filling Technology

The BATCHFLUX 5500 is an electromagnetic flowmeter that has established itself as the new standard for volumetric filling applications in the beverage and food industries. This is not just another flowmeter; it is the most accurate mag meter on the market specifically designed for this purpose. It offers a level of precision and reliability that is simply unmatched, transforming how manufacturers approach their filling processes. The BATCHFLUX 5500 is engineered to handle the complexities of both cold and hot filling, providing consistent and accurate measurements for a wide range of conductive liquids. Its design is a direct response to the industry’s need for a solution that can enhance efficiency, reduce product waste, and maintain the highest standards of hygiene. Its reputation for exceptional performance has made it a foundational component for modern rotary and linear filling machines worldwide.

Unmatched Accuracy from a Ceramic Heart

At the very core of the BATCHFLUX 5500’s outstanding performance is its unique ceramic measuring tube. This isn’t just a material choice; it’s a strategic design decision that provides the flowmeter with its signature characteristics: the best repeatability and long-term stability available on the market. Unlike metal or plastic tubes that can be susceptible to scratches, wear, or chemical reactions, the ultra-hard ceramic remains pristine over time. This ensures that the meter’s calibration remains true for the entirety of its operational life, eliminating the need for frequent recalibrations. The crevice-free integrated Cermet electrodes are fused directly into the ceramic, preventing any potential for leaks, contamination, or measurement drift. This holistic approach to design ensures that every single filling cycle is executed with the same flawless precision, providing manufacturers with complete confidence in their product volumes.

Engineered for Hygiene and Safety

In the food and beverage industry, hygiene is non-negotiable. The BATCHFLUX 5500 is built from the ground up to meet the most rigorous sanitary standards. Its flow tube conforms to an extensive list of international regulations, including FDA, 3A, EC1935/2004, and GB 4806, which guarantees that all wetted parts are safe for contact with food and beverages. A key feature is its ability to withstand CIP (Clean-in-Place) and SIP (Sterilize-in-Place) processes. This rugged design ensures the meter can endure repeated high-temperature and high-pressure cleaning and sterilization cycles without damage, which is crucial for preventing microbial contamination between production batches. The meter also boasts an absolutely leak-free stainless steel housing and an IP69K rating, providing total protection against high-pressure washdowns and ensuring a completely sterile and safe production environment.

Exceptional Performance in Diverse Applications

The versatility of the BATCHFLUX 5500 makes it a go-to solution for a broad spectrum of filling applications. It is expertly designed for metering conductive liquids such as milk, fruit juices with fibrous products, and various soft drinks. Its ability to handle fibrous products without clogging or losing accuracy is a significant advantage over other flowmeters. It is also highly effective for hot filling, with a process temperature range up to +140°C (+284°F), which is essential for pasteurization and sterilization processes. Beyond the beverage industry, the meter is also ideal for filling products like detergents and other liquids where a high degree of filling accuracy and repeatability is required. Whether it’s a high-speed rotary filler or a linear filling machine, the BATCHFLUX 5500 seamlessly integrates to enhance both the speed and precision of the operation.

A Compact Powerhouse of Precision

The BATCHFLUX 5500 stands out not just for its performance but also for its physical design. It is the most compact and lightweight filling mag meter on the market. This streamlined form factor is a huge advantage for modern filling machines, where every inch of space is a premium. Its small footprint allows it to be easily integrated into existing machines or to enable a more efficient and condensed layout for new ones. Despite its small size, the meter is incredibly robust, able to handle process pressures up to 200 bar (2900 psi). Its rugged design ensures it can withstand the dynamic pressures and vibrations common in high-speed filling lines. This combination of compact size and unyielding strength makes the BATCHFLUX 5500 a perfect blend of form and function.

Reliability Across Extreme Process Conditions

The BATCHFLUX 5500 is engineered to handle the extremes that are commonplace in modern food and beverage production. Its ability to operate in a wide process temperature range, particularly for hot filling and CIP/SIP cycles, makes it an incredibly reliable and versatile tool. This is a critical advantage for industries where products are often filled at high temperatures to ensure shelf stability and safety. The flowmeter’s low power consumption (less than 3 W) is another benefit, contributing to overall energy efficiency and reducing the operational carbon footprint of the production line. The frequency output is directly integrated, providing a clear and reliable signal that can be easily processed by the filling machine’s control system, ensuring seamless synchronization and accurate volumetric dispensing with every single pulse.

The Premier Global Source for Excellence

When you are ready to invest in the most accurate filling flowmeter on the market, you need a partner you can trust. The online store tpt24 is the undisputed premier global retailer for the BATCHFLUX 5500. Tpt24 has built its reputation on a foundation of integrity and commitment to customer satisfaction. Every BATCHFLUX 5500 sold through tpt24 is delivered with a guarantee of authenticity and quality. This assurance means that no matter where you are in the world, you can be completely confident that the product you receive is a genuine, factory-certified instrument. Tpt24’s global reach and dedication to excellence make it the most reliable and trusted partner for procuring this essential piece of equipment.

A Strategic Investment for Long-Term Value

Choosing the BATCHFLUX 5500 is a strategic business decision that offers significant long-term returns. Its unmatched accuracy and repeatability directly lead to reduced product waste, which can result in immense cost savings for a high-volume production line. The meter’s rugged, hygienic design and ability to handle CIP/SIP processes minimize the need for manual intervention and expensive service calls, thereby maximizing production uptime. Its compact size and low power consumption contribute to a more efficient and sustainable operation. In essence, the BATCHFLUX 5500 is more than a simple flowmeter; it is a foundational component that enhances the overall efficiency, safety, and profitability of any volumetric filling operation.