krohne OPTIFLEX 6200

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  • Guided radar (TDR) technology
  • Insensitive to dusty atmospheres
  • High traction load resistance
  • Accuracy: ±2 mm (0.08″)

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Description

The Vanguard of Solids Level Measurement

The OPTIFLEX 6200 is a two-wire guided radar level transmitter that revolutionizes the measurement of solid materials. Using advanced Time Domain Reflectometry (TDR) technology, this device is specifically engineered to provide continuous level measurement in silos, hoppers, and bulk storage containers. Unlike traditional methods that can be hindered by dust and deposits, the OPTIFLEX 6200 sends a high-frequency electromagnetic pulse down a robust probe. This pulse travels through the solid medium and reflects off the material’s surface, allowing the device to accurately calculate the level based on the time of flight. This unique approach makes the OPTIFLEX 6200 exceptionally insensitive to dusty atmospheres and deposits on the probe, a common problem in solids handling. Whether dealing with fine powders or coarse granulates, the OPTIFLEX 6200 provides reliable and accurate data, ensuring that you can maintain optimal inventory levels and manage your processes with precision. Its robust design and reliable technology make it the go-to solution for challenging applications.

Designed to Withstand the Toughest Conditions

Solids handling applications present unique challenges, and the OPTIFLEX 6200 is built to meet them head-on. The device’s single rod or single cable probes are specifically designed to withstand high traction loads of up to 3.6 tons. This makes it suitable for use in tall silos where the weight of the material can place significant stress on the probe. The OPTIFLEX 6200 also operates effectively within a wide temperature range of -50 to +200°C (-58 to +392°F) and pressures up to 40 barg (580 psig), allowing it to function reliably in diverse industrial environments. The inclusion of ESD protection (24 kV) provides increased resistance to electrostatic discharges, which are a common occurrence in dusty environments and can disrupt sensitive electronics. Furthermore, the stainless-steel housing and optional weather protection ensure that the device is well-protected against corrosive environments and extreme weather events, guaranteeing a long service life and minimal maintenance.

A Versatile Solution for Diverse Applications

The OPTIFLEX 6200 is not a one-size-fits-all device; its versatility is one of its greatest strengths. It is capable of measuring a wide range of solid materials, from granulates to fine powders. Specific applications include:

  • Cement and Building Materials: The device can accurately measure the level of cement, gypsum, and fly ash in silos, even in the presence of heavy dust, which is a major challenge for other technologies.
  • Plastics and Chemicals: It provides reliable level measurement for plastic granulates, pellets, and other chemical powders in hoppers and storage bins, ensuring consistent feeding of materials into production lines.
  • Food and Beverages: The OPTIFLEX 6200 is an excellent choice for measuring milk powder, sugar, coffee, and starch, where hygiene and accurate inventory management are critical. Its precise measurement helps reduce waste and ensures product consistency.
  • Agriculture: In agricultural settings, the device can monitor the levels of grains, animal feed, and other bulk solids in silos, helping farmers and processors optimize their storage and distribution.
  • Mining and Minerals: It can handle heavy, abrasive materials, providing accurate readings for everything from coal to various mineral powders in processing and storage facilities.

This broad range of applications demonstrates the OPTIFLEX 6200’s adaptability and reliability across various industries.

Optimized for Low-Reflective Media

One of the standout features of the OPTIFLEX 6200 is its specific algorithm for low-reflective media. Unlike radar technologies that rely on a strong reflection signal, the OPTIFLEX 6200’s TDR technology is inherently more robust. However, for materials like certain powders that absorb radar signals, this special algorithm enhances the signal processing to ensure accurate and reliable readings. This makes the OPTIFLEX 6200 a superior choice for materials that are typically difficult to measure with conventional radar devices. This technology ensures that the accuracy of ±2 mm (±0.08″) is maintained even in challenging conditions, providing operators with the confidence they need for precise inventory management and process control.

Flexible Design for Effortless Integration

The OPTIFLEX 6200 is designed with user convenience and system integration in mind. It is available in both a compact version (C) and a remote converter version (F), which allows the converter to be mounted up to 100 meters (328 feet) away from the sensor. This is particularly useful in applications where the top of the silo is difficult to access or where the electronic components need to be protected from heat or vibration. The device also features horizontal or vertical housing to suit every installation configuration. A major convenience is that the converter is rotatable and removable under process conditions, which simplifies maintenance and commissioning without interrupting the process. This thoughtful engineering reduces downtime and operational costs, making the OPTIFLEX 6200 a practical and efficient choice for industrial applications.

Safety, Diagnostics, and Dependability

In bulk solids handling, safety and reliability are paramount. The OPTIFLEX 6200 is SIL 2/3 certified, making it suitable for use in safety-related applications where the consequences of a measurement failure could be severe. It includes diagnosis functions according to NAMUR NE 107, providing real-time status information and enabling predictive maintenance. This helps operators to proactively address potential issues, reducing the risk of unexpected downtime. The built-in real-time clock for event logging creates a detailed record of operational events, which is invaluable for troubleshooting and compliance. A 3-year warranty further underscores the manufacturer’s confidence in the product’s long-term reliability. By delivering a blend of high performance, advanced diagnostics, and robust safety features, the OPTIFLEX 6200 ensures dependable operation in even the most critical processes.

The Global Choice from TPT24 Store

When sourcing a critical instrument like the OPTIFLEX 6200, it is essential to purchase from a trusted supplier. The tpt24 online store is the world’s leading online retailer for this product, offering an unparalleled combination of authenticity, quality, and customer service. We understand that the integrity of your operations depends on the quality of your instruments. That is why we provide a guarantee of authenticity and quality for every OPTIFLEX 6200 we sell. Our global logistics network ensures that no matter where you are located, your order will be delivered promptly and securely. The tpt24 store is committed to providing a seamless purchasing experience, backed by expert support, ensuring that you receive a genuine, high-quality product that meets your exact specifications.

A Smart Investment in Operational Excellence

The OPTIFLEX 6200 is more than a simple level transmitter; it is a strategic investment in the efficiency, safety, and reliability of your bulk solids handling operations. Its cutting-edge TDR technology, combined with a robust design and flexible features, makes it a superior choice for even the most challenging applications. By providing accurate, real-time data, it empowers you to optimize your inventory management, reduce waste, and improve overall process control. The option to purchase this exceptional product from the tpt24 online store with a guarantee of authenticity and quality provides an added layer of confidence. The OPTIFLEX 6200 is the clear choice for any industry seeking to achieve operational excellence in their solids handling processes.

Specifications

Specifications

Depending on selected device configuration

General information

Product type Level transmitter
Product family name OPTIFLEX
Product positioning For solids from granulates to powders
Measurement variables Distance, Level, Mass, Volume, Dielectric constant
Measurement principle Guided radar (TDR)
Level measurement type Continuous measurement
Contact to measured medium Yes
Interface measurement No
Measured media Solids, Bulk solids, Granulates, Powders
Measuring range (solids) 0.6…40 m
1.97…131.23 ft
Probe length 0.6…40 m
1.97…131.23 ft
Probe diameter
  • Single cable Ø8 mm / 0.32″
  • Single rod Ø16 mm / 0.63″
Measuring point Silo

Operating conditions

Process pressure -1…40 barg
-14.5… 580 psig
Process temperature -50…+200°C
-58…+392°F

Materials

Gaskets Ethylene propylene diene monomer (EPDM), Fluoroelastomer rubber (FKM/FPM), Kalrez® 6375, PEEK, Polytetrafluoroethylene (PTFE)
Wetted parts Austenitic stainless steel (1.4404/316L), Polytetrafluoroethylene (PTFE)

Process connections

Flange connections EN (1092-1): DN40…150
ASME (B 16.5): 112…8″
JIS (B 2220): 40…200A50…100A
Thread connections Male:
G1½
1½ NPT

Approvals/Standards

Certificates/Approvals Others NACE
Certificates/Approvals Ex ATEX, cQPSus, IECEx, NEPSI, INMETRO
Certificates/Approvals Safety SIL 2/3
Ingress protection IP66/68, NEMA4X/6P
NAMUR compliance NE 107, NE 21, NE 43, NE 53

Communication

Analogue outputs 4…20 mA
Discrete outputs Relay
Digital outputs HART®

Accuracy

Accuracy (solids) ±2 mm
±0.08

Data Sheet

Download Data Sheet Of