krohne OPTIFLUX 5100

SKU: 4695814-1-1035-299
In Stock

  • Ceramic tube resists abrasion
  • High temperature, vacuum resistant
  • Extensive diagnostics for errors
  • No moving parts, no wear

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Description

A New Benchmark for Demanding Flows

The OPTIFLUX 5100 is an electromagnetic flowmeter that sets a new standard for performance in the most demanding process applications. This isn’t a meter designed for simple tasks; it’s a high-tech instrument built to handle what most others cannot. Its core strength lies in its ability to reliably measure highly aggressive or abrasive liquids in conditions that would quickly destroy conventional flowmeters. By combining advanced materials with a robust engineering philosophy, the OPTIFLUX 5100 ensures exceptional accuracy and longevity, even when faced with extreme temperatures and media containing solid content. The device is a testament to the fact that flow measurement can be both precise and incredibly resilient. It represents a significant advancement for industries where process integrity and equipment durability are non-negotiable.

The Unyielding Heart of Ceramic Technology

The most distinctive feature of the OPTIFLUX 5100 is its high-tech ceramic measuring tube. Ceramic, a material celebrated for its vitrified, diamond-like hardness, provides an unparalleled level of resistance to both chemical attack and physical abrasion. In applications where liquids contain fine particles or are highly corrosive, this ceramic tube remains virtually untouched, ensuring that the meter’s performance never degrades over time. Unlike traditional liners that can wear out or blister, the ceramic tube offers a long, maintenance-free life. The meter also features fused-in-place Cermet or platinum electrodes, which are permanently bonded to the ceramic. This innovative design eliminates the common issue of electrode failure, a frequent point of weakness in other flowmeters. The fully vacuum-resistant construction adds another layer of versatility, allowing it to perform flawlessly in processes with negative pressure.

Critical Applications in Harsh Industries

The OPTIFLUX 5100’s unique capabilities make it indispensable across a variety of demanding sectors. In the chemical processing industry, it is the ideal solution for metering highly corrosive acids, bases, and specialized chemicals that would corrode standard metal flowmeters. In the minerals and mining sector, its ability to handle liquids with up to 10% solid content makes it perfect for measuring abrasive slurries such as ore pulp or tailings. The meter’s resilience to high temperatures up to +180°C (+356°F) means it can be used in hot process lines where other instruments would fail. Its robust construction and reliable performance also make it a valuable asset in wastewater treatment plants that handle aggressive chemicals or sludge. In every application, the OPTIFLUX 5100 provides the precise and consistent data required for efficient and safe operations.

A Commitment to Durability and Safety

The OPTIFLUX 5100 is not only built for performance but also for safety and structural integrity. It is the first electromagnetic flowmeter with a ceramic measuring tube to comply with the stringent Pressure Equipment Directive, a significant certification that proves its structural soundness under pressure. This is a crucial distinction that reassures engineers and operators of the meter’s reliability in high-pressure applications. The device’s robust design also gives it an outstanding resistance to corrosion and temperature shocks, ensuring it can withstand sudden changes in process conditions without incurring damage. The availability of both flange and sandwich (wafer) versions offers flexibility in installation, allowing it to be easily integrated into existing pipelines without major modifications.

Unrivaled Precision Across a Wide Range

Accuracy is the cornerstone of effective process control, and the OPTIFLUX 5100 delivers it flawlessly. It provides a standard measurement accuracy of ±0.3% of the measured value or ±1 mm/s. This high level of precision is maintained across a wide dynamic range, with an impressive turndown ratio of 1000:1. This means the meter can accurately measure everything from a mere trickle to a full-bore flow, making it incredibly versatile. The device’s bi-directional flow measurement capability is an additional benefit, allowing it to be used in processes where fluids move in both directions, such as in certain cleaning or filling cycles. By having no moving parts, the meter eliminates the wear and tear that can compromise accuracy over time, ensuring that its precision remains constant throughout its long service life.

Advanced Diagnostics For Proactive Maintenance

The OPTIFLUX 5100 is an intelligent device that goes beyond simple flow measurement. It offers extensive diagnostics that provide real-time information on the health of the meter and the process itself. It can monitor parameters such as conductivity, electrode errors, and ambient and process temperatures. This proactive feedback is invaluable for preventing costly downtime, as it allows operators to identify and address potential issues before they become critical. For example, a change in conductivity could signal an issue with the process fluid, while an electrode error could indicate a problem with the meter itself. Furthermore, the meter supports on-site verification with the OPTICHECK service tool, which allows technicians to quickly and easily check its performance without having to remove it from the process line, saving significant time and effort.

The Premier Online Store for Authenticity

When you need a high-performance instrument like the OPTIFLUX 5100, you need a trusted source. The online store tpt24 is the undisputed premier global retailer for this product. Tpt24 has built its reputation on a foundation of integrity and commitment, offering a level of service and assurance that is simply unmatched. Every OPTIFLUX 5100 purchased from tpt24 comes with a guarantee of authenticity and quality. This means you can be confident that you are receiving a genuine, factory-certified product, fully backed by its manufacturer. No matter where you are in the world, tpt24 ensures a seamless and secure delivery, solidifying its position as the most reliable and trusted partner for procuring this essential piece of equipment.

A Strategic Investment for Long-Term Value

Choosing the OPTIFLUX 5100 is a strategic business decision that offers significant long-term value. Its superior durability and resistance to harsh process media translate directly into reduced operational costs and increased uptime. The meter’s maintenance-free design and advanced diagnostic capabilities minimize the need for manual intervention and expensive service calls. By providing accurate and reliable data, it helps companies optimize their processes, reduce waste, and ensure product quality. In essence, the OPTIFLUX 5100 is more than just a measurement tool; it is a fundamental component for enhancing the overall efficiency, safety, and profitability of any industrial operation that deals with challenging liquids.

Specifications

Specifications

Depending on selected device configuration

General information

Product type Flowmeter
Product family name OPTIFLUX
Product positioning For demanding applications with aggressive and abrasive fluids
Measurement principle Electromagnetic
Measured media Liquids

Operating conditions

Process pressure max. 40 barg/
580 psig
Process temperature -40…+180°C/
-40…+356°F

Materials

Measuring tube Ceramic (ZrO2 or Al2O3)

Process connections

Flange connections EN (1092-1): DN15…300
ASME (B 16.5): ½…12″
Other connections Sandwich (wafer) connection:
DN2.5…100
⅒…4″

Approvals/Standards

Certificates/Approvals Hygienic FDA, EC 1935/2004, EC2023/2006
Certificates/Approvals Marine ABS, BV, CCS, DNV, KR, LR, NK, RINA, CRS, IRS, PRS, RS

Communication

Analogue outputs 4…20 mA
Discrete outputs Pulse, Frequency, Status
Digital outputs HART®

Data Sheet

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