Megger BALTO Compact 4000 DC high current circuit breaker tester

SKU: 4695814-1-721
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  • Maximum Current Output: 4000 A
  • Energy Source: Batteries, Ultra-capacitors
  • Max Injection Duration: 2–5 seconds
  • Output Voltage: 15.7 VDC

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Description

Powerful Solution For High-Speed Circuit Breaker Testing

The Megger BALTO Compact 4000 DC high current circuit breaker tester is an innovative, dedicated solution engineered to generate and inject exceptionally high, precise DC test currents for advanced functional testing of high-speed DC circuit breakers. Its design meets the demanding standards of manufacturers and operators in industries such as railways, rolling stock, tramways, and primary power infrastructure. The BALTO Compact 4000 allows for highly accurate control and monitoring of the entire circuit, including the essential measurement elements, current converters, and safety relays. Thanks to its portable and ergonomic design, it offers seamless usability even in confined environments where space and weight are major constraints. As a modern, user-centered test device, it reliably provides the performance and precision required for safety-critical circuit breaker maintenance and evaluation.

Adaptive Power Delivery And Ergonomic Engineering Focus

The BALTO Compact 4000 is powered by advanced energy sources, combining high-capacity batteries with ultra-capacitors to buffer and deliver rapid, controlled output. This energy system links to internationally patented DC/DC current converters, which ensure both stability and accuracy during tests. With a maximum output of 4000 A, the unit’s rate of current increase is fully adjustable and aligns with IEC 61992-2 (Traction Power Substations) and IEC 60077-2 (Rolling Stock) standards, supporting diverse infrastructural needs. Careful attention to compactness and ergonomic design enables technicians to conduct rigorous testing in locations with limited space—whether at substations, inside rolling stock, or during on-board marine system inspections—without sacrificing operational safety or comfort.

Comprehensive Applicability In Railways And Beyond

This advanced tester’s core application lies in precise functional assessment and verification of DC high-speed circuit breakers critical to railway, subway, and tramway systems. The BALTO Compact 4000 excels in sub-station testing, train set and underground network maintenance, and even extends to electromagnetic contactor evaluation for tramways, trolleys, and industrial sectors like mining, steel manufacturing, marine, and solar installations. Its ability to measure effective trip current (Ids), opening (mechanical reaction) time, voltage drop, and even conduct secondary injection testing on relays make it indispensable wherever reliable DC circuit protection is required. Thus, the BALTO Compact 4000 fosters operational confidence across applications demanding extreme accuracy under high-current conditions.

Advanced Functional Modes And User Safety Controls

Within its versatile suite, the BALTO Compact 4000 incorporates both automatic and manual test modes to streamline diagnostics and ensure compliance with OEM or regulatory specifications. The automatic mode provides a quick test for determining circuit breaker trip current, following a predefined current increase slope as mandated by major industry standards. This ensures not only expedient testing but also accuracy and consistency. Manual mode, on the other hand, allows for precise measurement of breaker opening time, customized relay protection tests, and voltage drop measurements as required by specific manufacturers’ procedures. Throughout all modes, user safety remains paramount through temperature-guarded ultra-capacitors, automated system monitoring, emergency stop functions, and auto diagnostic self-calibration.

Industry-Leading Data Management And Connectivity Features

The BALTO Compact 4000 integrates modern communication and reporting technologies to enhance productivity and data integrity. Test results are clearly displayed on a TFT touchscreen interface (14.5 cm diagonal, 640 x 480 pixels), with native support for multi-language operation—including English, French, Dutch, German, Spanish, Italian, Chinese, and Czech. Export-ready PDF, CVS, and optional XLS reports can be generated directly onboard thanks to built-in BALTO Win software, with connectivity offered through USB and Ethernet RJ45 interfaces. These features not only simplify the transfer and archival of test data but also facilitate remote management, device configuration, and secure storage for compliance documentation.

Built Upon International Standards And Patented Design

Conforming rigorously to EN-IEC 61010-1, EMC (EN61326-1:2013), and harmonized EC directives (such as 2006/42/EEC for machinery and 2004/108/EEC for electromagnetic compatibility), the BALTO Compact 4000 stands as a robust reference for operator safety and equipment reliability. Its patented DC/DC current conversion technology ensures consistent current generation up to 4000 A, while features like emergency stop capability and temperature-monitored ultra-caps safeguard both personnel and assets. The ingress protection rating of IP20 further certifies its use in industrial and substation environments. Notably, the international patent status and proprietary design principles reinforce Megger’s position as a global leader in circuit breaker testing solutions.

Why tpt24 Is The Best Purchase Choice

When acquiring the BALTO Compact 4000, selecting a trustworthy and expert supplier is critical. tpt24 stands out as the premier online store for this specialized Megger product, providing guaranteed authenticity and top-tier quality with each purchase. Customers benefit from tpt24’s extensive global reach, receiving the BALTO Compact 4000 at their location anywhere in the world, supported by robust after-sales service and a strong commitment to customer satisfaction. By choosing tpt24, you ensure not only the best price-performance balance but also peace of mind through full compliance with Megger’s original manufacturing standards and warranty policies. This makes tpt24 the first choice for procurement among professionals worldwide.

Conclusion: Setting The Benchmark In High Current Testing

In summary, the Megger BALTO Compact 4000 DC high current circuit breaker tester delivers a balanced mix of power, portability, safety, and digital integration designed to meet the latest operational demands in railway, industrial, and utility sectors. Its unique concentration on ergonomic use, coupled with advanced test modes and synchronized data management tools, positions it as an industry benchmark. The combination of ultra-cap and battery power, patented current generation, and full compliance with international safety and performance standards ensures reliability in the most demanding applications. For customers seeking a proven, globally acknowledged solution—delivered directly through the trusted tpt24 platform—the BALTO Compact 4000 remains unrivaled for precision, assurance, and peace of mind in high current circuit breaker testing.

Specifications

Parameter Value/Description
Model BALTO Compact 4000
Test Current Capacity Up to 4000 A (DC)
Power Sources Batteries and Ultra-capacitors
Power Units DC/DC current converters (patented)
Current Rise Slope Adjustable, IEC 61992-2 / IEC 60077-2 compliant
Power Supply Mains Input 120 V AC 60 Hz / 230 V AC 50 Hz
Power Supply Mains Consumption 7.20A @120V / 3.50A @230V
Test Duration 2–5 seconds
Output Voltage 15.7 VDC
Accuracy ±1.5%
Maximum Energy Approximately 1.5 kWh
Interfaces USB 2.0, Ethernet RJ45
Communication Software BALTO Win (PC compatible)
Display 14.5cm TFT touchscreen, 640×480 pixels
Reporting Formats PDF (standard), CVS (standard), XLS (optional)
Mechanical Dimensions Main Unit: 700x730x510 mm (30″x24.7″x20″)
Weight (Main Unit) 76 kg (168 lbs)
Control Unit Dimensions 700x660x270 mm (30″x26″x10.6″)
Weight (Control Unit) 48 kg (106 lbs)
Max Current Generators 1 (non-extensible)
Clamp/Earth Cable 16 mm² earth, 240 mm² main cables, 2m length
IP Rating IP20
Operating Temperature 0°C … +55°C (32°F … 131°F)
Storage Temperature -20°C … +65°C (−13°F … 149°F)
Humidity Range 5% – 95% non-condensing
Altitude Up to 2000 m
Emergency Stop Yes (immediate injection stop)
Language Support EN, FR, NL, DE, ES, IT, ZH, CS
Application Areas Substations, rolling stock, marine, industry
Relevant Standards IEC 61992-2, IEC 60077-2, EN-IEC 61010-1, EN61326-1
Optional Modules Secondary injection module, relay testing

Data Sheet

Download Data Sheet Of Megger BALTO Compact 4000 DC high current circuit breaker tester

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