Baur Syscompact 4000 Mobile cable fault location system
- Surge energy up to 2050J
- Insulation resistance up to 1000V
- Automatic fault detection
- Fits in small vans
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Description
A New Era for Cable Diagnostics
In the complex and critical domain of power distribution, the integrity of low- and medium-voltage cables is paramount for ensuring a stable and reliable electrical supply. Cable faults, while inevitable, can lead to severe operational disruptions, causing power outages and significant repair costs. Rapid and precise fault location is, therefore, a fundamental requirement for utilities and maintenance crews. The BAUR Syscompact 4000 represents a significant leap forward in this field. This compact cable fault location system introduces a novel operational concept, leveraging a high-performance industrial PC and advanced measurement parameters to make fault location faster and more intuitive than ever before. Its design allows it to be easily transported and installed in any small van, making it a highly mobile and versatile solution for on-site diagnostics. The Syscompact 4000 is more than just a piece of equipment; it is a complete, intelligent system that empowers technicians to diagnose and repair faults with unprecedented accuracy and efficiency, ultimately minimizing downtime and safeguarding network reliability.
Precise Pre-location with Advanced TDR
The foundation of effective cable fault location is the ability to accurately determine the approximate distance to the fault before initiating the final pinpointing process. The Syscompact 4000 excels at this crucial step with its sophisticated pre-location methods, which are centered around the integrated IRG 4000 time domain reflectometer (TDR). The system is equipped with a comprehensive suite of proven impulse-based methods, including SIM/MIM (Secondary/Multiple Impulse Method) and ICM (Impulse Current Method), which can be used in both AC and DC modes. These techniques are vital for conditioning and pre-locating a wide range of fault types, from simple shorts to high-resistance faults that can be difficult to detect with conventional methods. The system’s intelligent software, combined with improved measurement parameters like dynamic input signal gain and length-dependent gain, ensures that even subtle events and faults on very long cable runs are clearly displayed and accurately measured. The Syscompact 4000‘s ability to precisely identify the fault’s position automatically, and its high-performance TDR, make it an indispensable tool for preparing for the final pinpointing stage.
High-Performance Generator for Precise Pinpointing
After the pre-location has narrowed down the fault to a specific area, the final step is to precisely pinpoint its exact location. The Syscompact 4000 is fully equipped for this task, thanks to its powerful and configurable surge voltage generator. This generator is the heart of the pinpointing process, offering various surge energy options that can reach up to an impressive 2,050 J with the optional SSG 2100 configuration. This high surge energy is crucial for creating a powerful acoustic event at the fault location, which can then be detected by a sensitive acoustic receiver from the separately available BAUR protrac® pinpointing system. This method is the industry standard for finding the exact location of a cable fault. The generator also offers multiple surge ranges and an adjustable surge sequence, providing the flexibility needed to handle different fault types and conditions. In addition, the system’s DC voltage output up to 32 kV allows for essential cable and cable sheath testing, as well as DC burning for conditioning high-resistance faults. This dual-purpose generator makes the Syscompact 4000 a complete and versatile solution for all stages of fault diagnosis and repair.
Essential Tool for Utility and Industry
The Syscompact 4000 is a versatile device with a wide range of applications across the electrical power sector. Its primary use is for the diagnosis and location of faults in low- and medium-voltage cable networks, which form the backbone of urban and industrial power grids. In a utility setting, it is the go-to solution for pre-locating and pinpointing faults on underground distribution cables, minimizing the duration of power outages. Its ability to perform insulation resistance measurements up to 1,000 V (with the optional software) is crucial for assessing the overall health of a cable’s insulation, providing valuable data for maintenance planning. For industrial maintenance teams, the system’s capabilities for both cable and cable sheath testing allow for proactive diagnostics on critical production lines, preventing costly unplanned downtime. The system’s compact size and suitability for van installation make it an ideal tool for mobile service crews who need to respond quickly to emergency call-outs, with all the necessary equipment readily available in one place.
Intuitive Software for Effortless Operation
The power of the Syscompact 4000 is made accessible through a sophisticated yet intuitive software interface that runs on a high-performance industrial PC. The user interface is designed with the technician’s workflow in mind, featuring clear menu navigation in multiple languages. Key to its efficiency are the intelligent automation features. The system is capable of automatic detection of the cable end and fault position, which eliminates manual calculations and reduces the potential for error. It also automatically saves all measurement data, creating a comprehensive and permanent record of every test. The system’s massive storage capacity of more than 100,000 measurements means that technicians never have to worry about data management in the field. Furthermore, the ability to transfer relevant cable route data to the BAUR Fault Location App helps with final pinpointing by providing a visual, GPS-based map of the cable route and the fault’s location, making the repair process more efficient and precise.
Durability, Safety, and Modularity
In the demanding environment of field work, equipment must be both robust and safe. The Syscompact 4000 is engineered with these principles at its core. Its compact and rugged design makes it ideal for van installation, and its IP22 protection rating ensures it can withstand the rigors of on-site use. The system is built to last, with components like the spark gap and electrodes designed for high reliability and a long service life. This durability translates to a lower total cost of ownership through reduced maintenance and repair needs. Safety is also a paramount concern. The system is fully compliant with key CE and EMC directives, and it comes with an integrated jumper plug for an external emergency off unit, ensuring that operators are protected during high-voltage operations. Furthermore, the Syscompact 4000 is a modular system, easily expandable for additional cable testing and diagnostics functions, ensuring that it remains a valuable and future-proof asset for any professional or utility.
Your Global Source for Authentic BAUR
When it comes to investing in a critical diagnostic system like the BAUR Syscompact 4000, the source of your purchase is as important as the product itself. The online store tpt24 has established itself as the premier global retailer for this advanced fault location system. We are committed to providing our customers with an unparalleled purchasing experience, built on a foundation of trust and a guarantee of product integrity. At tpt24, every Syscompact 4000 unit is offered with an unwavering guarantee of authenticity and quality. We ensure that the product you receive is a genuine BAUR device, meticulously manufactured to the highest standards of engineering and safety. Our robust global logistics network enables us to deliver this essential piece of equipment directly to you, regardless of your location. We provide worldwide shipping, ensuring that professionals in any country can access this powerful and versatile system without compromise. By choosing tpt24, you are not just making a purchase; you are investing in a partnership with a trusted global provider that is dedicated to supporting your professional needs with the best equipment and service available anywhere in the world.
A Smart Investment for Network Integrity
In conclusion, the BAUR Syscompact 4000 is a highly capable and intelligent solution for the complex task of cable fault location. Its innovative design and use of an industrial PC provide a faster and more intuitive workflow, while its comprehensive set of pre-location and pinpointing methods ensures that no fault goes undetected. The powerful surge voltage generator, combined with its robust, modular, and mobile design, makes it an essential tool for any professional responsible for low- and medium-voltage cable networks. By providing accurate, efficient, and safe fault location capabilities, the Syscompact 4000 helps to reduce downtime, lower repair costs, and significantly enhance network reliability. It is a strategic investment that offers a clear return in operational excellence and asset management.
Specifications
| Feature | Specification |
| Surge Voltage Ranges | 0-8 kV, 0-16 kV, 0-32 kV |
| Max. Surge Energy | 2,050 J (with SSG 2100 option) |
| Insulation Resistance Measurement | Up to 1,000 V (option) |
| Pre-location Methods | TDR, SIM/MIM, ICM, Decay method (option) |
| Pinpointing Method | Surge mode for acoustic pinpointing, step voltage method |
| Dimensions (W x H x D) | Approx. 935 x 1,145 x 775 mm |
| Weight | From 195 kg (depending on configuration) |
| Storage Capacity | More than 100,000 measurements |
| Usage | Pre-location and pinpointing of faults on low- and medium-voltage cable |









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