krohne OPTISONIC 3400 District Heating
- MID MI004 legal metrology.
- Maintenance-free, no pressure loss.
- Measures fluid’s velocity of sound.
- Approved for district heating.
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Description
The New Benchmark for Heating Measurement
The OPTISONIC 3400 is an unparalleled ultrasonic flowmeter, specifically engineered to meet the rigorous and exacting demands of district heating and cooling applications. Unlike generic flow measurement devices, this meter is a dedicated instrument for thermal energy measurement, offering a specialized solution that combines high accuracy, long-term stability, and unparalleled robustness. Its core is a unique 3-beam, inline ultrasonic sensor that provides highly precise and repeatable measurements of homogeneous conductive and non-conductive liquids, like the heated water that circulates through modern heating networks. The OPTISONIC 3400 is distinguished by its MID 2014/32/EU Annex VI (MI004) approval, which certifies it for legal metrology and custody transfer applications, making it the ideal choice for accurate billing. The meter’s design is completely welded, wear-and-maintenance-free, and starts measuring at virtually zero flow, ensuring that every drop of liquid is accounted for.
The Unobstructed Path to Precision
At the heart of the OPTISONIC 3400‘s superior performance is its innovative 3-beam measurement principle. This design utilizes three separate acoustic paths to measure the fluid’s velocity, providing a more comprehensive and accurate profile of the flow, even in non-ideal conditions where the flow might be swirling or disturbed. This multi-path technology ensures that the meter’s readings are highly reliable and repeatable, a critical factor for financial transactions like billing. Furthermore, the meter features a full bore, unobstructed sensor tube, a design that is fundamentally superior to meters with internal parts or constrictions. Since there are no moving components or parts that extend into the flow stream, the OPTISONIC 3400 causes no pressure loss. This is a significant advantage for district heating systems, as it reduces the energy required for pumps to circulate the fluid, leading to substantial energy savings over the lifetime of the system. This wear-and-maintenance-free construction means the device is built to last, providing a reliable and worry-free solution for years of continuous operation.
Certified Accuracy for Custody Transfer
For thermal energy measurement, accuracy is not just a technical specification; it is a legal requirement. The OPTISONIC 3400‘s MID 2014/32/EU Annex VI (MI004) approval is a testament to its reliability and precision, certifying it for use in custody transfer applications across Europe. This certification means the meter can be legally used for billing purposes, giving both suppliers and consumers complete confidence in the measurement data. The meter is approved for Class 1, 2, and 3 accuracy, which allows it to meet the varying regulatory demands of different regions. One of the most critical aspects of this approval is the meter’s ability to measure at extremely low flow rates, starting from 0.1 m/s. This is crucial for district heating, where heat demand is often regulated by flow, and low-flow measurement is essential for accurate accounting during periods of low energy demand. The OPTISONIC 3400’s legal metrology approval, coupled with its robust design and high accuracy, makes it the ideal foundation for any heat metering system.
The Backbone of District Heating Networks
The OPTISONIC 3400 serves as a vital component in modern district heating and cooling networks. These systems rely on the efficient and accurate transfer of thermal energy from a central source to multiple buildings, and the OPTISONIC 3400 is the key to ensuring this process is transparent and profitable. Its specific application is to measure the volume of heated water that passes from the supplier to the consumer. The meter, in conjunction with two high-precision temperature sensors and a heat calculator, forms a complete heat metering system. The bi-directional flow measurement capability of the OPTISONIC 3400 is also a crucial feature. It allows the meter to accurately measure flow in both directions, which is essential in modern systems where flow can reverse due to pressure fluctuations or system design. The meter’s robustness and ability to handle fluids with a small percentage of solids or gas content (less than 2% gas, 5% solids) ensures it can reliably operate in real-world process conditions without sacrificing accuracy.
Intelligent Health Monitoring for Processes
The OPTISONIC 3400 is more than a simple measurement device; it is a highly intelligent instrument equipped with advanced meter diagnostics. These sophisticated features provide an extensive level of self-checking, constantly monitoring the health of the internal circuits and the measuring sensor. But just as importantly, the diagnostics provide vital information about the process conditions themselves. A unique feature of the OPTISONIC 3400 is its free-of-charge measurement of the velocity of sound along each of its three acoustic paths. This measurement can serve as a powerful diagnostic tool; for example, a change in the velocity of sound could indicate the presence of air bubbles, a change in the liquid’s temperature, or the accumulation of pollutants. This proactive insight allows operators to identify and address issues before they lead to a complete system failure or a loss of accuracy. This ability to provide real-time, actionable data ensures the longevity and reliability of the meter and the entire process.
Built to Last, Designed for Simplicity
The physical design of the OPTISONIC 3400 is a study in robustness and practical engineering. Its completely welded construction and lack of moving parts means there are no seals or gaskets that can fail, making the meter impervious to leaks and external corrosion. This also contributes to its wear and maintenance-free nature, eliminating the need for routine servicing and calibration, which translates to a significant reduction in long-term operational costs. For installation, the meter offers a flexible approach with both compact and remote versions. The compact version houses the converter electronics directly on the sensor, while the remote version allows the converter to be mounted up to 30 meters away from the sensor. This is incredibly useful for installations in tight, hard-to-reach, or high-vibration areas, as it allows the electronics to be located in a more accessible and stable environment. The OPTISONIC 3400 is a testament to the fact that high-performance technology can also be simple to install and incredibly durable.
Seamless Integration into Smart Grids
In today’s world of smart energy and interconnected systems, the ability of a flowmeter to seamlessly integrate into a network is just as important as its accuracy. The OPTISONIC 3400 is a highly connected device, offering a broad range of digital and analog outputs to suit any control system. Its communication capabilities include HART®, Profibus-PA, Profibus-DP, and Modbus RTU, which are standard in modern automation environments. These protocols allow the meter to transmit not only flow data but also its extensive diagnostic information to a central control system. This enables operators to have a complete view of their entire heating network in real time, from flow rates and totalized mass to the health status of each individual meter. This level of connectivity is fundamental for building smart energy grids, allowing for optimized energy distribution, accurate billing, and proactive maintenance. The OPTISONIC 3400’s integration capabilities ensure it is a future-proof investment for any district heating provider.
The Ultimate Choice for Energy Measurement
The OPTISONIC 3400 stands as the ultimate choice for thermal energy measurement, offering a perfect blend of certified accuracy, a robust and maintenance-free design, and intelligent diagnostics. It is a product of extensive expertise and a commitment to meeting the specific needs of the district heating market. For those seeking this level of quality, authenticity, and performance, tpt24 online store is the world’s leading online destination for the OPTISONIC 3400. We understand that for an instrument certified for legal metrology and a core component of energy transfer, product authenticity is paramount. Every OPTISONIC 3400 delivered from TPT24 comes with a complete guarantee of authenticity and quality, ensuring that no matter your location, you receive a genuine, certified product with a global delivery promise.
Specifications
Specifications
Depending on selected device configuration
General information
| Product type | Flowmeter |
| Product family name | OPTISONIC |
| Product positioning | For district heating applications |
| Measurement principle | Ultrasonic |
| Measured media | Liquids |
Operating conditions
| Process pressure | max. 40 barg/ 580 psig |
| Process temperature | -40…+180°C/ -40…+356°F |
Materials
| Measuring tube | Austenitic stainless steel (1.4404/316L) |
Process connections
| Flange connections | EN (1092-1): DN25…2000 ASME (B 16.5): 1…80″ |
Communication
| Analogue outputs | 4…20 mA |
| Discrete outputs | Limit switches, Pulse, Frequency, Status |
| Digital outputs | FOUNDATION™ Fieldbus, HART®, Profibus-PA, Profibus-DP, Modbus RTU |









